Abstract: E noʻonoʻo i nā kumu o ka piʻi ʻana o ka wela o ka lāʻau lua o ka mea hoʻoheheʻe turbine kinoea, e hoʻopuka i nā hoʻonā kikoʻī, e haku i nā wahi pilikia a me nā hana pale.
Nānā i nā lako
BZ 25-1 / S Oilfield (waena Bohai Sea) o CNOOC (Kina) Co., LTD.Hoʻolako ʻia ʻo Tianjin Branch (FPSO) me ʻehā mau TITAN130 pālua-fuel gas turbine generator set i hana ʻia e SOLAR.ʻO ka turbine generator set e pili ana i ka ʻenekini turbine kinoea, ka mea hana deceleration gear, generator, control panel, instrument panel, common base, sound insulation cover and auxiliary system, etc. Mahele o ke Kiʻi 1)
ʻO 13500kW ka mana hoʻopuka ʻupena o ka turbine a ʻo ka wikiwiki ʻo 11220rpm, a ʻo ka mana o ka mana hoʻopuka o ka mīkini hana hoʻonohonoho ʻia ʻo 12500 kW ma lalo o 40 ℃ kūlana kaiapuni.ʻO ka volta o ka mea hoʻoheheʻe he 6300 V, 50 Hz, 3 ph, ʻo ka mana mana he 0.8 PF;ʻO ka ʻāpana i nclined cushion bearing for thrust bearing, shaft diameter bearing, and reducer has Grade 3 planetary gear.Hoʻohana kēlā me kēia wahi lubrication i ke ʻano lubrication ikaika o ka lako aila kikowaena.
ʻEhā TITAN130 pālua-wahie kinoea mīkini hoʻoheheʻe uila hiki ke hoʻoikaika i ke kahua aila holoʻokoʻa, a ʻehā mau mea hoʻolaʻa wela wela.Hoʻomaʻamaʻa ʻia ka ʻaila wela e ke kinoea flue wela kiʻekiʻe i hana ʻia e ka turbine.He mea koʻikoʻi ka hana paʻa a me ka palekana o nā ʻehā TITAN130 pālua-fuel gas turbine generator set.
Papa 1: Nā ʻāpana ʻenehana o ka hoʻonohonoho ʻenehana turbine kinoea
nā mea hana | Hui Sola, USA (SOLAR) |
helu kelepona | FPSO-MA-GTG-001A/B/C/D |
mana ISO | 13500kW |
Nui ʻāpana | 1414832123948 (mm) (lōʻihi, laula a me ke kiʻekiʻe), ʻAʻole ke kiʻekiʻe o ka paipu inlet / exhaust |
Huina paona o ka sled | 12T |
ʻAno wahie | Me ka huhū a me ka diesel |
ala e hoʻouka ai | Kākoʻo ʻekolu helu GIMBAL |
Papa 2: Nā palena ʻenehana o ke kinoea turbine o ke kinoea turbine generator set
nā mea hana | Hui Sola, USA (SOLAR) |
kumu hoʻohālike | TITAN 130 |
ʻano ʻano | Hoʻokahi-axial / axial-flow / ʻano ʻoihana |
ʻAno hoʻopā | ʻano axial-flow |
Moʻo kaomi | Papa 14 |
ratio hoemi | 17:1 |
Ka māmā holo o ka compressor | 11220 r/min |
Kahe kinoea paʻa | 48 kg/s(90.6lb/s) |
ʻO ka hui hoʻoheheʻe kinoea | Papa 3 |
ʻO ka wikiwiki o ka turbine kinoea | 11220r/min |
ʻAno keʻena puhi | ʻAno pahu apo |
Ke ʻano hoʻāla | puhi ahi |
Ka helu o ka wahie nozzle | 21 |
ʻano halihali | hali kuʻi |
ʻano hoʻomaka | Hoʻomaka ka mīkini hoʻololi pinepine |
Papa 3: Nā ʻāpana ʻenehana o ka pahu deceleration gearbox o ka huila turbine generator set
nā mea hana | ALLEN GEARS |
ʻano ʻano | Kiʻekiʻe-māmā pae 3 planetary gear |
Ka wikiwiki puka nui | 1500r/min |
Papa 4: Nā palena ʻenehana o ka mea hana nui o ka hoʻonohonoho ʻenehana turbine kinoea
nā mea hana | US Ideal Electric Company |
kumu hoʻohālike | SAB |
hana No | 0HF08-L0590;0114L;0120L;0053L |
helu mana | 12000kW |
helu māmā | 1500rpm |
volt helu | 6300kV |
alapinepine | 50Hz |
mea mana | 0.8 |
makahiki hale hana | 2004 |
Aia nā pilikia me ka ʻāpana
I ʻApelila 2018, ua ʻike ʻia ua loli ka mahana o ka lāʻau bearing o ʻehā mau ʻāpana, a ʻaʻole hiki ke hoʻi i kekahi mau wahi wela i ka waiwai hana mua ma hope o ka piʻi ʻana o ka mahana.Ua piʻi kekahi turbine turbine bearing (bearing bush) i kahi mahana mai 108 ℃ a hōʻike i kahi ʻano piʻi, aʻo nā ʻāpana ʻē aʻe ʻekolu i hōʻike i kahi ʻano piʻi.
Ka nānā 'ana i ke kumu a me nā hana lapa'au
3.1 ke kumu o ka piʻi ʻana o ka wela o ka nahele
3.1.1 ʻO ka ʻaila lubricating i hoʻohana ʻia ma kēia ʻāpana ʻo CASTROL PERFECTO X32, ʻo ia ka ʻaila mineral.Ke kiʻekiʻe ka mahana, maʻalahi ka ʻaila lubricating i ka oxidation, a ʻākoakoa nā huahana oxidation ma luna o ka shbush e hana i ka varnish.Ma ka ʻike ʻana i ka helu o ka aila holo o ka ʻāpana, ʻike ʻia ka kiʻekiʻe o ka varnish tendency index, a ʻoi aku ka kiʻekiʻe o ka pollution (e nānā i ka Papa 5).He kiʻekiʻe ka papa kuhikuhi o ka varnish, hiki ke hoʻokumu i ka hoʻopili ʻana a me ka hōʻiliʻili ʻana i ka lāʻau bearing, no laila e hōʻemi ana i ke āpau o ka kiʻi ʻaila, hoʻonui i ka friction, a ke alakaʻi nei i ka dissipation wela maikaʻi ʻole o ka lāʻau bearing, ka piʻi ʻana o ka axial. ka mahana a me ka wikiwiki o ka aila oxidation.I ka manawa like, ma muli o ke kiʻekiʻe o ka pollution o ka aila, e pili ka varnish i nā ʻāpana ʻē aʻe i hoʻohaumia ʻia, e hana ana i ka hopena wili a hoʻonāukiuki i ka ʻaʻahu o nā mea hana. (E nānā i ka Fig.
Papa 5 E ho'āʻo ana i ka aila lube a me nā hualoaʻa ma mua o ka hoʻokomo ʻana i ka kānana aila varnish
ʻO ka varnish index | ||||
lā | 2018.04 | 2018.06 | 2018.07 | 2018.12 |
mīkini nui A | 29.5 | 31.5 | 32 | 32.5 |
mīkini nui B | 36.3 | 40.5 | 42 | 43 |
mīkini nui C | 40.5 | 46.8 | 42.6 | 45 |
mīkini nui D | 31.1 | 35 | 35.5 | 36 |
Kiʻi 2 Ke kiʻikuhi au o ka varnish index ma mua o ka hoʻomaʻemaʻe ʻana i ka ʻāpana sliding varnish
Kiʻi 3 Ka papa kuhikuhi o ka hui lubrication
No ke kālailai ʻana i ke kumu o ka piʻi ʻana o ka wela o ka lāʻau bearing, ʻo ia paha ka hana ʻana o ka varnish i loko o ka ʻaila lubricating o ka hui, a hoʻopaʻa hope ʻia ka varnish i ka lāʻau bearing, ka hopena i ka piʻi ʻana o ka wela a me ka piʻi ʻana o ka lāʻau bearing.
3.1.2Nā kumu o ka varnish
* ʻO ka aila lubricating mineral ka nui o nā hydrocarbons, kahi paʻa i ka lumi wela a me ka wela haʻahaʻa.Akā inā ma ke ʻano o ka wela kiʻekiʻe, ʻo kekahi (ʻoiai he liʻiliʻi loa ka helu) nā molekala hydrocarbon e hana i ka hopena oxidation, e hahai pū kekahi mau molekala hydrocarbon i ke kaulahao, ʻo ia ke ʻano o ka hopena o ke kaulahao hydrocarbon;
* Hoʻokumu ka ʻaila lubricate i ka soluble varnish i ka wela kiʻekiʻe a me ke kaomi kiʻekiʻe.I ke kaʻina hana o ka aila kahe mai ka kiʻekiʻe wela wahi a hiki i ka haʻahaʻa wela wahi, ka wela emi e alakai i ka emi o ka solubility, a me ka varnish particles precipitate mai ka lubricating aila a hoʻomaka e waiho;
* Hoʻokomo ʻia ka varnish.Ma hope o ka hoʻokumu ʻia ʻana o nā ʻāpana varnish, hoʻomaka ka sediment e condense a hana i ka sediment e makemake ʻia e waiho ʻia ma luna o ka ʻili metala wela, e hopena i ka piʻi ʻana o ka wela o ka ulu lāʻau i hope e piʻi mālie ka mahana o ka aila;
* Hiki ke hoʻololi ʻia e nā kumu kaiapuni ʻē aʻe a i ʻole nā pilikia hewa o ka ʻāpana.
3.2 Nā ana e hoʻoponopono i ka pilikia o ka piʻi ʻana o ka wela o ka nahele
3.2.1 E hoʻokiʻekiʻe i ke kaomi aila lubricating mai 0.23 Mpa a i 0.245 Mpa no ka hoʻomaikaʻi ʻana i ka maikaʻi o ka hoʻololi ʻana i ka wela o ka lubrication a hoʻohaʻahaʻa i ka piʻi lohi o ka wela o ka nahele.
3.2.2 E hoʻololi i ka ʻaila hoʻoheheʻe me ka maikaʻi haʻahaʻa o ka hoʻololi ʻana i ka wela me ka mea hoʻomaʻamaʻa hoʻokele pololei kūloko hou, a paʻa ka mahana o ka ʻaila hoʻoheheʻe mai 60 ℃ a ma kahi o 50 ℃ no ka manawa lōʻihi.
3.2.3 Kuʻuna hana o ka ʻenehana adsorption electrostatic —— wehe i ka varnish precipitated (e nānā i ke Kiʻi 4)
ʻO ka hoʻomaʻemaʻe Electrostatic ka hoʻohana ʻana i ka circular high voltage static field, hana i ka ʻaila pollution particles e hōʻike i ka maikaʻi a me ka maikaʻi ʻole o ka uila, nā ʻāpana uila maikaʻi a maikaʻi ʻole ma lalo o ka hana o ke kuhikuhi electrode maikaʻi ʻole a me ka maikaʻi, nā ʻāpana kūʻokoʻa i hoʻopaʻa ʻia e nā mea i hoʻopaʻa ʻia e kahe, hope loa nā ʻāpana āpau. adsorption ma luna o ka mea ohi, hoʻopau loa i ka pollutants i loko o ka aila, me ka electrostatic aila particles kahe, ka pahu, paipu paia a me na mea o ka lepo ma luna o nā mea haumia a pau, oxide erosion adsorption i waho, ka mea ikaika wehe i ka'ōnaehana ili adhesive lepo a me ka lepo lepo. , pāʻani i ka hana o ka ʻōnaehana hoʻomaʻemaʻe.
Kiʻi 4. Hōʻike hoʻohālike o ka ʻenehana adsorption electrostatic
3.2.4 Ke kumu hana o ka ʻenehana adsorption resin ion —— Wehe i ka varnish hemo
Hiki i ka Ion exchange resin DICR ™ ke wehe i nā mea hoʻoheheʻe i loko o ka aila turbine, e hōʻoia ana i ka emi ʻana o nā hōʻailona MPC, no ka mea hiki ke hoʻoheheʻe ʻia ka hapa nui o nā turbines i ka wā o ka hana, a hoʻopiha wale kēia mau huahana i ka ua, ʻaʻole hiki i nā lako electrostatic ke wehe i kēia mau huahana i loko. ka mokuʻāina i hoʻoheheʻe ʻia.
ʻO ka hui pū ʻana o ka electrostatic adsorption a me ka ʻenehana resin ʻaʻole hiki ke wehe wale i ka varnish i hoʻokuʻu ʻia, akā hoʻopau pū i ka huahana varnish dissolved.
Kiʻi 5 Schematic diagram o ka ʻenehana adsorption resin ion
3.3 Ka hopena o ka wehe ʻana i ka varnish
Ma Dekemaba 14,2019, ua hoʻokomo ʻia ka kānana aila varnish model WVD a hoʻohana ʻia.Ma lalo o ke ana piha o ka hoʻololi ʻana i ka aila ʻaila turbine hau ma ʻAukake 20,2020, ua emi ka mahana o ka turbine bearing (bush) mai 108 ℃ a ma kahi o 90 ℃ (e nānā i ke kiʻi 6 ke ʻano wela o ka hoʻomaʻemaʻe hoʻomaʻemaʻe hope (nahele)).Hoʻomaikaʻi maikaʻi ʻia ke kala o ka aila (Figure 7 hoʻohālikelike o ka ʻaila ma mua a ma hope o ka hoʻomaʻemaʻe ʻana).Ma o ka ʻikepili a me ka ʻikepili hoʻāʻo waho, ua hoʻemi ʻia ka tendency index o ka ʻaila varnish mai 42.4 a i 4.5, ua hoʻemi ʻia ka pae pollution mai NAS 9 a i 6, a ua hoʻemi ʻia ka helu waiwai waika mai 0.17 a i 0.07. (E nānā i ka Papa 6 Test a ka hopena o ka ʻaila ma hope o ke kānana kānana)
Kiʻi 6 ʻO ke ʻano wela o ka huila hope i hoʻomaʻemaʻe ʻia (bearing bush)
Papa 6 Nā hopena hoʻāʻo a me ka nānā ʻana o ka ʻaila ma hope o ke kānana kānana
ʻO ka varnish index | |||||||
lā | 20/1 | 20/4 | 20/7 | 20/10 | 21/1 | 21/4 | 21/8 |
mīkini nui A | 19.5 | 11.5 | 9.6 | 10 | 7.8 | 8 | 7.6 |
mīkini nui B | 16.3 | 13.5 | 11.2 | 12.7 | 8.5 | 8.7 | 8.5 |
mīkini nui C | 20.5 | 16.8 | 12.6 | 10.8 | 11.5 | 10.3 | 8.3 |
mīkini nui D | 21.1 | 18.3 | 15.5 | 9.5 | 10.4 | 6.7 | 7.8 |
Kiʻi 7 Ka hoʻohālikelike ʻana o ka waihoʻoluʻu ʻaila ma mua a ma hope o ka hoʻomaʻemaʻe ʻana
ʻO nā pōmaikaʻi waiwai i hana ʻia
Ma o ka hoʻokomo a me ka hana oWVD hui wehe varnish, hoʻoponopono maikaʻi i ka turbine kinoea i ka piʻi ʻana o ka mahana, pale i ka pōʻino nui i hoʻokumu ʻia e ka pōʻino o ka bearing a me ka hoʻololi ʻana i nā ʻāpana sealing e nalowale ana i nā ʻāpana ʻokoʻa, e hōʻemi i ka nalowale o ka mālama ʻana ma 5 miliona RMB o luna, a lōʻihi ka manawa mālama hoʻonohonoho. ʻaʻohe ʻāpana kū i ke kahua hana, hoʻopilikia koʻikoʻi i ka hana palekana a paʻa.
Pono ka ʻāpana e hoʻopiha i 20 barela o ka aila / ʻāpana.Ma hope o ka kānana ʻana i ka kiʻi ʻoniʻoni hoʻoneʻe pena, hiki i ka ʻaila piha i ka ʻōlelo kuhikuhi kūpono, e mālama ana i ke kumukūʻai o ka ʻaila ma kahi o 400,000 RMB.
Ka hopena
Ma muli o ka lōʻihi o ka wela wela, ke kiʻekiʻe kiʻekiʻe a me ke kiʻekiʻe o ka ʻōnaehana lubrication o ka hui nui, hoʻonui ka wikiwiki o ka aila, hoʻonui ka varnish index, a piʻi ka ʻike o ka gelatin.ʻO ka hōʻiliʻili ʻana o nā haumia palupalu i loko o ka ʻōnaehana ʻāpana nui e pili ana i ka pololei o ka ʻōnaehana hoʻoponopono wikiwiki a me ka hana maʻamau o ka ʻāpana, e maʻalahi ke alakaʻi i ka fluctuation o ka ʻāpana a i ʻole ka pani ʻole ʻia.ʻO ke kāpili varnish i waiho ʻia ma ka ʻili o ka lāʻau kumu e hoʻonui ai i ka mahana o ka lāʻau kumu, a ʻo ka hoʻopili ʻana o ka varnish a me nā ʻāpana paʻa e hoʻomāhuahua i ka ʻaʻahu a me ka waimaka o nā mea hana.Hiki i ka WVD varnish removal unit ke hoʻomaikaʻi mau i ka maikaʻi o ka ʻaila lubricating o ka ʻāpana, e hōʻoia i ka holo lōʻihi o ka hana paʻa o nā ʻāpana nui, hoʻolōʻihi i ka pōʻai lawelawe o ka aila lubricating, hoʻomaikaʻi i ka ʻōnaehana hana o ka ʻōnaehana, hoʻemi i ke kumukūʻai kūʻai o ka ʻaila lubricating.
Ka manawa hoʻouna: Dec-02-2023